Ammann Components develops high-precision welding solutions for demanding industries – from rail vehicle construction and track superstructure to general mechanical and plant engineering. Our welding techniques ensure durable and reliable metal joints that meet the highest quality and safety standards.
Whether it’s machined cast or forged parts in series, complex assemblies, or safety-critical components: we offer you a powerful combination of certified quality, state-of-the-art manufacturing processes, and comprehensive supply chain management.
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Our Welding Techniques in Focus: Quality Meets Efficiency
Our offering includes not only conventional TIG and MIG/MAG welding but also processes for components where the highest precision is required. We also weld materials that are challenging to process and have experience with dissimilar metal (black-white) joints. For serially produced welded assemblies, we use specially designed welding fixtures to ensure consistent quality.
TIG and MIG/MAG Welding
TIG welding (Tungsten Inert Gas) is characterized by clean welds and minimal spatter, making it ideal for thin-walled components or assemblies with high surface requirements. MIG/MAG welding (Metal Inert/Active Gas) is well-suited for higher deposition rates and large batch sizes in series production.
Various certifications such as DIN EN 15085-2 (CL1), EN 1090-2 EXC3, and EN 3834-2 ensure that we meet the highest quality standards. Additionally, strict testing procedures such as visual inspection, magnetic particle inspection, and ultrasonic testing ensure consistently high quality – especially for safety-critical components.
Our Core Competencies at a Glance:
- Certified welding according to EN 1090-2 EXC3 and EN 3834-2
- Components up to 5 meters in length and 3 tons in weight
- Qualified welders and continuous quality checks
- High durability and load resistance through precise welding techniques
- Customized solutions in series production
Enhance your process reliability with our advanced simulation tools and benefit from complete traceability.
Advantages of Modern Welding Technologies
Industrial welding is much more than just joining metals. Especially in safety-critical sectors, such as rail transport or structural engineering, quality and process reliability determine the long-term success of a project. With our welding technologies, you benefit from:
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Reliable metal joints
Our in-depth joining expertise and use of advanced welding technologies ensure robust and long-lasting connections. -
Cost-efficiency and time savings
Early involvement in your component development enables rapid design-for-manufacture, reducing costly rework and shortening time to market. -
Complete solutions from a single source
From sourcing raw cast parts to heat treatment, machining, coating, and final assembly – Ammann Components handles the entire process. -
Future-oriented production methods
Whether TIG, MIG/MAG, or laser welding – we select the optimal method for your application to ensure top precision and quality.
Applications in Metal Processing
Our welding services are used in various industries:
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Rail vehicle and track superstructure:
Welded constructions in accordance with DIN EN 15085-2 (CL1) for safety-critical parts. -
Mechanical and plant engineering:
High-strength joints for both moving and static components. -
General metal processing:
Efficient series welding for diverse applications.
Contact Us for Your Welding Project
We support you from concept to final product and help select the optimal welding technique.
Contact us for a custom welding service quote or to order welding of your components directly.
Certifications
Our certifications include:
- DIN EN 15085-2 (CL1)
- EN 1090-2 EXC3
- EN 3834-2
Component Size
- Up to 5 meters and 3 tons per unit
Quality
- Qualified welders
- Visual inspection
- Sample testing
- Magnetic particle inspection
- Ultrasonic testing
FAQ – Frequently Asked Questions About Welding
Here you will find answers to frequently asked questions about our welding services.
If your question is not listed, feel free to contact us for more information.
What is the minimum quantity for welding orders?
We specialize in series production and offer welding services for your batch welding projects.
This ensures cost advantages and efficient manufacturing.
How is pricing for welding work determined?
The cost of component welding depends on quantity, material, welding process, and part complexity.
We’re happy to provide you with a custom quote.
What testing procedures are used at Ammann Components?
To ensure consistently high quality, we perform visual inspections, magnetic particle testing, or ultrasonic testing depending on requirements.
Our processes are certified according to EN 1090-2 EXC3, EN 3834-2, and DIN EN 15085-2 (CL1).
If individual procedure or welder qualifications are required, we collaborate with accredited bodies to fulfill order prerequisites.
Do you also handle procurement of raw cast parts?
Yes. Upon request, we manage the entire process from sourcing raw cast parts to the finished assembly.
Our close cooperation with selected suppliers ensures a reliable supply chain and short response times.
Welded assemblies often include steel castings, and we are happy to handle their project planning for you.